Petrochemical

Since its foundation in 1924, deugro has been a market leader for customized project logistics and end-to-end supply chain management solutions for the energy and petrochemical industry.

 

Leading Companies, such as EPCs and OEMs, in the petrochemical industry trust us to design and deliver project logistics for complex petrochemical plants.

 

Focus areas

  • LNG plants and terminals
  • Refineries and processing plants
  • Polymer and chemical plants
  • Revamps andextension
  • OSHL Components (reactors, adsorbers, splitters, etc.)

 

Value proposition

  • We deliver comprehensive logistics solutions, from early project engagement and detailed transport planning to the execution of intricate turnkey projects

 

 

LNG Storage Tank Project

deugro moved four LNG tanks with a unit weight of 225.4 metric tons and dimensions of 48.93 x 5.8 x 6 meters from the manufacturer’s yard in Decin, Czech Republic via the Port of Hamburg, Germany to the construction site in the Caribbean Sea.

 

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Industry: Energy and petrochemicals

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Cargo: Four 225.4 MT LNG storage tanks

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Cargo dimensions: Each 48.93 x 5.8 x 6m long

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Performance: On time, within budget and without any QHSES incidents

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Challenges: Cargo movements through narrow streets of Decin’s City center

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Water level: Strongly fluctuating river water levels

 

Gas Compression Project

deugro Perth was invited by a major customer in Australia to bid on the project of a combined transportation package. This included one 220-metric-ton equipment room and two 650-metric ton pre-assembled gas compression modules and accessories. Transportation was from Batam, Indonesia to the northwest coast of Western Australia.

 

The deugro Difference

A key driver in deugro being awarded the contract was our proposal to utilize a self-propelled barge or modular carrier. This type of vessel has a low draft, allowing it to berth at the fabricator’s site jetty in Sekupang, Batam, Indonesia (which has a maximum depth of 5 meters at low tide).

To accommodate this jetty depth limitation, deugro Perth sourced the Dongbang Giant 5 from the specialized South Korean vessel operator Dongbang.

With an empty draft of 3.20 meters, the Dongbang Giant 5 could easily berth at the Sekupang jetty where, even after loading the two 650-metric-ton modules with a loaded draft of approximately 4 meters, there would still be sufficient and safe under-keel clearance from the seabed.

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EPC Industry: Oil and gas

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Shipping Period: August 2014 to July 2015

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Cargo: 220 MT E-Room, 2x 650 MT modules and accessories

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Volume shipped: 25,430 CBM, 1,674 MT

 

Yamal LNG Project

After several years of intensive planning, engineering and execution, the various teams of deugro have managed one of the largest and most complex liquefied natural gas (LNG) projects ever executed.

 

The Highlights

  • Shipping through the Northern Sea Route
  • Cargo weight of 860 MT, with a size of 39 x 18 x 35 m
  • Over a period of four years, deugro transported 850,000 FRT in total from all over the world to Russia, China, Indonesia, the Philippines and Belgium.
  • More than 17,500 single shipments, shipped by air, ocean and road, to various destinations around the world, including Sabetta in the Arctic North
  • Eight sea voyages shipping a total of 98,350 cbm
  • Additionally deugro shipped another 227,845 cmb, utilizing 24 sea voyages for other projects via the same NSR

Project Execution

More than 17,500 single shipments were shipped by all possible transportation modes, including air and ocean full charters, to various destinations around the world such as Sabetta in the Arctic North. A specialized heavy lift vessel was used together with ice breakers to ensure a safe passage. Along with experience gained dealing with local authorities to receive special permission, we have gained competence and know-how that not every project freight forwarder can offer.

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Total Volume: 850,000 FRT, over 17,500 single shipments

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Remote Location: Deep in the Russian Arctic

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Global Project: Teams of over 10 countries involved

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Project Duration: 4 years of planning and execution

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Cargo Highlights: Heavy heater module, 860 MT, 39 x 18 x 35 m

 
Long Son A1 – Olefins Plant Project, The 6 km journey of the nearly 100 m C3 tower from the production yard in the Gebeng industrial area in Kuantan, Malaysia to Kuantan Port

Long Son A1 – Olefins Plant Project

For the Olefins Plant Project, deugro was awarded the contract for the transportation of more than 280,000 freight tons of petrochemical equipment from over 35 worldwide seaports and airports to the construction site on Long Son Island near Vung Tau, Vietnam. The most critical oversized and heavy lift components with a volume of nearly 178,300 freight tons were successfully delivered by 155 breakbulk shipments on 55 chartered heavy lift vessels in times of widespread and ever-changing restrictions on short notice due to the COVID-19 pandemic, and with skyrocketing freight rates and severely limited vessel and vessel space capacities.

 

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Industry: Petrochemical

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Cargo Highlight: 778.1 MT and nearly 100 m C3 tower

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Volume: 280,000 FRT

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Origins: Shipments from over 35 seaports and airports worldwide

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Chartering: 155 breakbulk shipments on 55 chartered heavy lift vessels

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deugro Team: Over 50 experts from 16 deugro country organizations worldwide

 
EGAT Project, Loading operations at the Port of Zhangjiagang, China

EGAT Project

For the EGAT Project, deugro Korea was contracted by its client Hyundai Engineering to move 120,000 freight tons (14,000 metric tons) of petrochemical cargo to a project site in Police, Poland. The project encompassed a considerable amount of oversized and heavy lift (OSHL) units, including an 889-metric-ton propylene-propane splitter, with impressive dimensions of 96 x 9.35 x 8.90 meters; five 613.98-metric-ton and over 72-meter-long propylene storage bullets; and a 44-meter-long, 596-metric-ton reactor.

 

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Industry: Petrochemical

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On-carriage: Comprehensive transport engineering and civil works

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Volume: 120,000 FRT

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Weather Challenges: -17°C, heavy snowfall, ice and strong winds

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Cargo Highlights: 889 MT and 96 m propylene-propane splitter

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Performance: On time, within budget, without QHSES incidents

 

Irkutsk Polymer Plant (IPP) Project

In close and precise cooperation between the offices in Japan, Russia and Korea, deugro transported 35,541 freight tons of cargo simultaneously on two fully chartered heavy lift vessels for an ethylene and polypropylene plant. The cargo was moved from the cargo marshalling yard in Masan, South Korea via Tiksi in the Arctic Ocean to Ust-Kut, Russia. The heavy lift vessels, which have the Finnish/Swedish ice class 1A, were accompanied by the nuclear ice breaker Yamal for the Northern Sea Route (NSR) passage to ensure a safe delivery of the valuable cargo at the Port of Tiksi. The total distance from Masan to Tiksi and the subsequent barge transport across the Lena River to Ust-Kut was over 6,450 nautical miles.

 

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Industry: Petrochemical

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Cargo Highlights: 81.93 m ethylene fractionator; 597 MT reactor

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Volume: 35,541 FRT of industrial cargo

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Timeline: Limited navigation period of max. three months

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Route: Nothern Sea Route from South Korea via Tiksi to Ust-Kut, Russia

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Coordination: High number of interfaces, barge voyages and overland trips

 

Chemical Expansion Project

For an expansion project of a chemical refinery, deugro moved a C6 column, lights tower, and primary fractionator by vessel and barges from Ulsan, South Korea to Houston, Texas, USA.

 

Project Challenges

  • Because the C6 column hung over the barge’s stern by approximately 20 m – the trunnions to be lashed were above water.
  • Cargo dimensions of up to 91.9 m in length and unit weights of over 485 MT
  • Strict QHSES regulations in times of COVID-19
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Industry: Petrochemical

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Cargo: C6 column, lights tower, and primary fractionator

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Total Weight: 967 MT of industrial cargo

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Cargo Highlights: 91.9 m and 485 MT C6 column

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Origin and Destination: From Ulsan, South Korea to Houston, Texas, USA

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Performance: On time, within budget and without any QHSES incidents

 

NKNK03 Olefin Project

In close collaboration, the deugro Hanau and deugro Moscow teams executed the NKNK03 Olefin Project on behalf of Linde Engineering. After intensive planning and engineering, deugro moved nearly 90,000 freight tons of heavy lift and oversized cargo from various origins in the Far East and Europe to a remote job site in Nizhnekamsk, Republic of Tatarstan, Russia.

 

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Industry: Petrochemical

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Cargo Highlights: Primary fractionator (724 MT), C3 splitter (525 MT)

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Volume: 87,350 FRT of heavy lift and oversized refining and processing equipment

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Period: March-December 2020

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Client: Linde Engineering

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deugro Teams: 25 experts

 

Tobolsk Project

In direct cooperation, deugro Hanau and deugro Moscow executed deliveries of equipment for two major engineering, procurement and construction companies (EPCs) from Germany and France during the 2016, 2017 and 2018 shipping periods. The equipment was shipped to the biggest integrated complex for the production of polymers in Russia, located in Tobolsk.

 

Tobolsk is a town in Tyumen Oblast, Russia, located at the confluence of the Tobol and Irtysh Rivers, one of the most remote areas in Russia. It is a large industrial center in the field of gas chemistry, located in Western Siberia. The temperatures in winter fall to as low as minus 40 degrees Celsius and, when combined with icy winds, make working conditions extreme for all involved. In summer, the soil turns wet, which creates obstacles for any work on the ground.

Due to the intense weather conditions, deliveries are very difficult to perform. Heavy plant equipment can only be delivered via the Tobolsk waterways within a short navigational period of approximately 45 days between July and August. A delay of just a few days could result in the delivery being postponed to the next summer. To counteract the weather conditions, deliveries have to be meticulously planned, considering the construction schedule, delivery sequences, cargo readiness, opening of the navigational periods and, of course, the mobilization of the equipment such as barges and tugs.

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Cargo Highlight: Two splitter units weighing 920 MT each, 106 m long

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Total Volume: 261,000 FRT shipped for two contracts

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Complex Transshipment Operations: On anchorage

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Full charter: ~30,000 FRT carried in one single voyage

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Tight Schedule: Matching short navigational time frames

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Remote Ports Involved: Without landside infrastructure

 

Logistical Concept for a Fertilizer Plant

Four years of planning, engineering and execution. Construction of a custom-built jetty to handle weights of 2,000 tons. A multinational team of engineers and logistics experts to execute all of these transports in the most demanding time frame. Read this story of deugro’s logistics solution in one of the most complex and challenging environments!

 

Project Execution

Complete Set-up of a Fertilizer Plant in a remote Area of Tatarstan

Russia. A territory almost twice the size of the United States, or four times as big as the European Union.

A huge country with far-from-ordinary challenges and mega-projects requiring logistics solutions that are both complex and unique. For countries around the world, infrastructure is both an asset and a liability: an asset because it is the basis of all economic activity, but a liability because it must be maintained, updated, modernized and expanded.

This is no different in Russia, but infrastructure here is also subject to a number of additional challenges, such as the nation’s sheer geographical size as the world’s largest country and temperature variations in some regions of up to 60 °C between summer and wintertime.

Scope of Work

The overall scope consisted of ocean freight to Antwerp, interim storage and respective consolidation for on-carriage to the job site in Tatarstan, Mendeleevsk, involving all types of cargo, from container to overdimensional cargo, and heavy lifts up to 462 tons.

Various modes of transport were used, including ocean freight, air freight, road, rail and river sea vessel transport.

 

Liwa Plastics Industries Complex Project

The Liwa Plastics Industries Complex (LPIC) Project is a major capital investment project in Oman. The total investment value exceeds USD 6 billion, with financing provided by multiple international Export Credit Agencies (ECAs) from Europe and Asia. Owned by ORPIC (Oman Refineries & Petrochemical Company LLC), it shall increase Oman’s production of petrochemicals and increase fuel production, generating 450 direct jobs and over 1,200 indirect jobs in Oman to have a positive effect on the Omani economy.

 

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Volume: 850,000 FRT in total

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42 Breakbulk and Heavy Lift Vessel Charters into Port of Sohar, Oman

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Max. Heavy Lift: 1,230 MT, length up to 115 m

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21,000+ Truck Movements to project sites

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580+ Heavy Transportation Loads to project sites

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Zero LTIs and Exemplary QHSES Performance

 
Three Urgent Air Charters from Italy to Saudi Arabia, Loading operations at Milan Malpensa Airport, Italy

AN-124-100 Air Charter Flights

To minimize extremely costly production downtime at a petrochemical plant due to a production line shutdown in Saudi Arabia, the deugro Netherlands team was approached by their client Lummus Technology. In close cooperation with the teams of deugro Italy, deugro Saudi Arabia and deugro Air Chartering, 13 plant components were successfully delivered by three consecutive AN-124-100 air charter flights from Italy and Belgium to Saudi Arabia within just seven days.

 

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Industry: Petrochemical

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Cargo: 811 CBM of urgent petrochemical equipment

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Total Weight: 252 MT of industrial cargo

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Cargo Highlight: 1,100 x 310 x 340 cm, 54.5 MT convection modules

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Origin and Destination: From Italy and the Netherlands to Saudi Arabia

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Schedule: 3 consecutive AN-124-100 air charter flights within just 7 days